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How to Insulate a New Build Timber Frame

Quality has become a key watchword in the UK construction industry, particularly within housebuilding, in recent years.

The performance gap remains a key consideration – where the actual energy performance of buildings falls short of the design performance. One of the key sources of this discrepancy is the issue of workmanship and lack of attention to detail. In insulation installations, for example, thermal bridging (caused by breaks or gaps in the insulation layer) can significantly undermine the energy performance of a home and potentially lead to problems with condensation.

By following best practices, these problems can be easily avoided. Take, for example, a new timber frame building with a brick masonry outer leaf.

 

Insulating between and outside the studs – timber frame with masonry outer leaf

Before cutting Kooltherm K112 to slot between the studs, the gap between each stud should be carefully measured to ensure a snug fit. The insulation boards can then be cut to size with a fine-toothed saw.

The insulation should be installed flush with the outer face of the studs and treated softwood battens fixed in place to prevent the boards from moving within the cavity. To limit air leakage, any gaps or penetrations through the insulation layer – such as plug sockets – should be filled with a flexible sealant or a combination of flexible polyurethane foam and flexible sealant or equivalent. A vapour control layer should also be installed on the inner face of the stud. This can be provided by vapour check plasterboard, polythene sheeting or with a couple of coats of drywall sealer.

Timber frame systems come with a layer of oriented strand board or plywood fixed to the external face of the studs, along with a breather membrane. A second, continuous layer of insulation can then be fitted externally to the breather membrane. The insulation boards should be restrained in accordance with the timber frame manufacturer’s guidance. If this guidance is unavailable, insulation boards should be lightly butted to maintain continuity and fixings carefully lined up with underlying timber studs, headrails and sole plates.

Large-headed galvanised clout nails can be used to hold the insulation boards in place before they are tied into the masonry leaf with an appropriate timber frame wall tie.

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Insulating between and inside the studs – timber frame with masonry outer leaf

Installers should carefully measure and cut the Kooltherm K112 to provide a snug fit between the timber studs. The boards should be tightly butted together, with any gaps between the insulation and adjoining timber members filled with expanding urethane sealant to maintain continuity of the insulation layer.

Vapour control layer - A vapour control layer (VCL) should be installed on the warm side of the K112 insulation where required by the wall construction and condensation risk assessment. The VCL should be continuous, with joints, penetrations and wall perimeters appropriately sealed to maintain its continuity and minimise air leakage.

Plasterboard lining - The plasterboard lining can then be installed to the internal face of the timber studs in accordance with the plasterboard manufacturer's recommendations. Care should be taken during installation to avoid damaging the VCL, particularly around fixings and service penetrations. Once installed, the plasterboard can be finished using the specified jointing or skim system to provide the completed internal wall finish.

Retrofit

In addition to benefiting new-build projects, insulated framing boards such as Kooltherm K112 are also a common choice for internal wall insulation applications on refurbished buildings.

An insulated timber frame building

 

There are two approaches to insulating these properties with rigid insulation, such as Kooltherm K112 Framing Board:

  • insulating between and outside the studs

  • insulating between and inside the studs.

Regardless of which approach is chosen, best practice should be that the two layers of insulation are fixed so that there are no air spaces between them in construction.

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