1. Home
  2. Case Studies
  3. Lower Furlong Estate, Sharnbrook

Case Studies

Lower Furlong Estate, Sharnbrook

A Passivhaus certified estate, constructed with underfloor insulation boards and Structural Insulated Panels (SIPs), delivers homes which are affordable to purchase and run

Discover The Potential

Scroll For More

Having identified a need for affordable housing within the local area, Sharbrook Parish Council commissioned Hastoe Housing Association to carry out a detailed survey and identify opportunities for a new estate.

Together with Parrott Construction and DP Architects, they developed the Lower Furlong estate to provide four homes for affordable rent along with a further five shared ownership dwellings and four houses for general sale. In addition to creating attractive properties which sit naturally within the rural setting, the project team were also determined to minimise heating bills for owners by constructing the two storey properties to the Passivhaus energy efficiency standard.

Lower Furlong Estate front view
Lower Furlong Estate Side view
Lower Furlong Street front view
SECTORResidential
LOCATIONBedfordshire, UK
ArchitectDP Architects
ProductsKooltherm K103 Floorboard, TEK Building System

The standard sets clear energy performance and space heating targets which must be met post-construction for properties to be certified. Homes must be highly insulated, airtight and virtually thermal bridge free.

In order to meet these requirements, a number of our insulation solutions were installed within the homes.

To insulate the beam and block floor construction of several of the homes, a 225 mm layer of Kooltherm K103 was installed. The underfloor insulation boards provide outstanding performance. This allowed the project team to reach a ground floor U-value of just 0.08 W/m2K on these properties whilst limiting the depth of groundworks.

TEK SIPs were used to form the external walls of the properties and were fabricated and installed by Kingspan Timber Solutions (KTS). The panels feature a high-performance insulation core bonded between two layers of OSB/3. Their proprietary jointing system helps to limit air-leakage whilst maintaining insulation continuity throughout the building envelope.

Once the designs were agreed for the homes, KTS cut the panels to the project dimensions including precisely measured entrances for the triple-glaze windows and doors. This accurate offsite manufacturing process limited the need for onsite adjustments and supported accurate detailing around openings to minimise thermal bridging. It also allowed the external walls to be rapidly erected with a small team of site operatives.

An airtight barrier was fitted on the internal face of the panels and airtight tape was applied to all junctions. By paying close attention to these details, the project team were able to keep air-leakage from all completed properties below the Passivhaus limit of 0.6 ACH @ 50 Pa. Mechanical ventilation heat recovery (MVHR) systems were installed in all of the properties to maintain a steady flow of fresh air within the homes. These systems use the heat from exhaust air to warm incoming fresh air – further limiting heating demand.

 

Page Reviewed 28/07/25

Kooltherm K103

Premium performance floor insulation.
Learn More

Discover More

A Guide On How To Insulate Under A Suspended Timber Floor Article 4:3

A Guide on How to Insulate Under a Suspended Timber Floor

A guide offering the best practice advice for insulating under a suspended timber floor

Knowledge Article5 min read
How To Insulate A Garage Floor Article 4:3

How to Insulate a Garage Floor

Thin floor insulation can make a big difference when converting a garage

Knowledge Article5 min read
Can You Fix Insulated Plasterboard To Existing Plastered Walls Article 16:9

What is an Exposed Perimeter?

The exposed perimeter is the total length of all exposed walls surrounding the floor to insulate

Knowledge Article3 min read

Start your Project

Large/Commercial
Small/DIY Projects

Products Used in this Project

Find out more about the products used on this project below
Premium performance floor insulation board
Featured

Kooltherm K103 Floorboard

Premium performance floor insulation board

High performance structural insulated panels

TEK Building System

High performance structural insulated panels

BACK TO TOP
Contact us
Kingspan Insulation
Kingspan Technical Insulation
Kingspan Great Britain
Kingspan Insulation
Kingspan Technical Insulation
Legal information
Cookie Policy & Control
Terms & Conditions of Website Use
Website Privacy Notice
Modern Slavery Act Statement
Group Approach to Tax
Gender Pay Gap
Direct Marketing Consent Notice

© 2026 Kingspan Holdings (IRL) Limited, All Rights Reserved